Load Tester Torque Tester Oven Environment Test Chamber

R S Springs has established a reckoned name in the spring manufacturing due to its proficiency in the field and efficient product development capabilities. The company's capabilities in this regard are well reflected in the design & development of industrial wire springs, sufficing the requirements of distinct industrial units viz. railway, automobile, electrical equipment, defence, etc.

The state-of-the-art manufacturing facilities, viz. production department, testing & inspection department, warehousing facilities, packaging and other departments have altogether contributed in enhancement of our proficiency in the field. The complete processes involved in the sample development, sample approval from the clients, product development, testing and inspection of the material used, final product testing and delivery of the ordered quantity are all carried out by a team of adept personnel.


Machinery used :
Apart from spring coiling & forming and wire bending, our machines check the quality & specification of the products developed. In addition, we make distinct springs, viz. compression, torsion, extension, industrial coil springs and industrial wire forms exactly to your specifications and needs. Basically, following machineries are used in the design and development of distinct springs.

• Spring Coilers
• Spring End Grinding Machines
• Coiling Machine
• Oven

Our spring coiling machines can handle distinct wire diameters. Our industrial coils springs are capable of meeting customers' diverse needs and demands related to springs.


Technical details:
• Tolerance- as per customer specifications
• Wire used all type of Indian and imported wire for spring purpose like Spring steel, stainless steel, phosphorus bronze and ETP wire etc.
• Wire diameter range - 0.15 mm 10.00 mm


Testing facilities :
We have a well equipped laboratory to test distinct springs on varying parameters. Considering the fact that a good spring design depends upon many factors in addition to dimensional and load requirements, we design & develop our spring accordingly. Here are some of the ultra modern import quality machinery that we use in testing procedures-

1. Load testing machine
2. Torque testing machine
3. UTS machine
4. Environment Test Chamber

One of the crucial elements that plays important role in spring design is environmental condition that decides the exposure of springs to corrosion. There are some other elements as well that we consider during the design and manufacture of the springs. Some of them include-
Spring Life
The spring life is dependent on the subsistence of the spring, related to breakage or experiencing excessive permanent set. The careful designing and selection of material as well as quality control measures adopted in our testing unit ensures greater life of the spring.

Corrosion
To ensure the springs manufactured by us are of superior quality, the uncoated steel is given corrosion protection with zinc, copper, nickel and alloys and is further treated in our testing laboratory.

Tolerances
We ensure that sufficient tolerance is applied only on functional requirements and dimensions of the springs.

Burrs
Our testing laboratory ensures that the burrs arising in the spring due to distinct operations are controlled within limits, in accordance to their size, shape, and location.

Hydrogen Embrittlement
To relieve embrittlement, the springs are baked immediately after plating to drive the hydrogen out of the material. Our testing lab ensures that the embrittlement is done in compliance with industrial standards.

Our process :
We are a company with firm belief in an organized and structured functioning both at management and production levels. It has enabled us to achieve more profit in a short period of time. Moreover, it enhances our efficiency as a manufacturer and supplier. The diagram provided at the bottom explains our management structure in details.

We commence complete designing giving proper attention to details. Few of the primary processes involved in the production are - Wire straightening, Bending and Ends grinding. After the primary stage is over, we go ahead with our main manufacturing process. Using advanced machinery, we produce quality springs under international standards.


Surface treatment :
The final stage is 'finishing' of our products and we make them available only after quality enhancement. Our Springs undergo special 'stress relief' procedure that determines the optimum level of stress necessary for particular type of spring. In the end we provide Anti rust solution to our springs and the methods include-

• Oil coating
• Spray paint (all colour)
• Zinc plating - all passivation done (blue, yellow, green, black as per IS and JIS standard)
• Nickel plating - dull and bright
• Tin plating
• Silver plating